Recycled products · Aggregates
Custom mixed aggregates made with recycled shingles
Type 1 recycled asphalt shingles blended with aggregate for driveways, road base and paved surfaces, with a Solid Base case study that held up for 20 years.
Recycled aggregate
Driveways, road base and paved surfaces built with Type 1 RAS
Falcon's custom mixed aggregates are made with Type 1 recycled asphalt shingles (RAS), mixed with aggregate for use in driveways, road base and other paved surfaces. Our Solid Base case study shows how the material performs over time.
It's one more way we keep shingles out of the landfill and turn them into useful, marketable products. Use it for:
- Driveways
- Road base
- Paved surfaces
Case study
Solid Base, built with Type 1 RAS
We learned from both Solid Base sections. Here's how they were built.
| Detail | What we did |
|---|---|
| Material used | Type 1 RAS |
| Prep | Smoothed and rolled gravel |
| Application method | Asphalt paver or skid-steer |
| Compaction | 20-ton vibratory roller and regular traffic |
What we've learned
Lessons from both Solid Base sections
It's a beneficial and marketable product, and a few lessons are worth knowing before you build.
Surface prep matters
Proper surface prep is important. Our sections started on smoothed and rolled gravel.
It needs the sun's heat
The material needs the heat from the sun to create a solid surface.
A base that lasted 20 years
The base remained successful for 20 years, and our photos were taken as late as year 18.
Flexible installation
It can be installed with other equipment, not only an asphalt paver or skid-steer.
Photos
Custom mixed aggregates in the field
FAQ
Frequently asked questions
What are custom mixed aggregates?
They're aggregates mixed with Type 1 recycled asphalt shingles (RAS) for driveways, road base and paved surfaces. Call (815) 334-8689 to talk through your project.
What is Type 1 RAS?
Type 1 RAS is one of the two kinds of recycled asphalt shingles Falcon produces. We use it in our custom mixed aggregates and Bit-Base pothole patch, while our IDOT-approved Type 2 RAS goes into hot mix asphalt. See recycled asphalt shingles.
How is the material installed?
In our Solid Base case study, the material was placed with an asphalt paver or a skid-steer, then compacted with a 20-ton vibratory roller and regular traffic. It can also be installed with other equipment.
How long does an RAS base last?
Our Solid Base sections remained successful for 20 years, and our photos were taken as late as year 18.
Does the ground need prep first?
Yes. Proper surface prep is important. Our Solid Base sections were built on smoothed and rolled gravel.
Why does the material need the sun?
Our Solid Base sections showed that the material needs the heat from the sun to create a solid surface.
Planning a driveway or road base project?
Tell us about your project and we'll help you find the right mix of recycled aggregate.
Related services
Recycled Asphalt Shingles (RAS)
Our unique process keeps shingles out of landfills and turns them into a superior, consistent product you can depend on for your hot mix.
Bit-Base Pothole Patch
A durable patch made with recycled shingles. Buy it bagged in Woodstock, have it delivered in bulk, or let us prep and fill your potholes.
Bulk Material Hauling in Woodstock, IL
Mulch, stone, compost, bulk salt and more, delivered in our dumpsters or in 64-yard end dump trailers to job sites, farms, townships and businesses across northern Illinois and southern Wisconsin.